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Plastisol® composite panels (colour coated steel)

A hot dipped galvanised HDG substrate with a 200 micron coating of plastic.

British Manufacturing

Over 60 years' experience manufacturing & supplying construction materials.

Protective Film Layer.

Plastisol Skin.
A hot dipped galvanised HDG substrate with a 200 micron coating of plastic.

Aluminium Skin.
Choose from a range of skin thicknesses which can be cut and bent to your specifications. Typically 1.2mm - 3mm.
You can also state the thickness of the overall panel typically 24 or 28mm. (Bespoke available)

Panel Adhesive For Optimum Bonding.

Panel Core material & reinforcement options
Choose from a number of core materials for your panels as well as optional reinforcement options.

Plastisol Overview

A hot dipped galvanised HDG substrate with a 200 micron coating of plastic.

Plastisol infill panels are manufactured using two skins bonded to either side of an insulation material.

These panels are thermally efficient and can be manufactured to suit both existing and replacement glazing systems.

The thermal efficiency of the panels can be improved by either using a better insulation material or by increasing the thickness of the insulation to achieve a specific U Value.

Plastisol Panel Sizes

Standard Sizes

3000 x 1250

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Bespoke Sizes

• Bespoke overall thickness
• Bespoke skin thickness
• Bespoke core materials
• Bespoke shapes
• Bespoke apertures
• Cut to size

Bespoke shapes can be cut but will leave exposed steel edges which are susceptible to corrosion.

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Overall Thickness
Overall thickness 24mm (standard)
Overall thickness 28mm (standard)

Skin Thickness
Skin Thickness 0.5mm, 0.7mm (standard)
Skin Thickness Range 1.2mm - 3mm

Bespoke shapes, apetures, sizes and thicknesses are available.

Standard Colours

Bespoke RAL & BS colours available on request

BS 18 B 17

Aztec Yellow
BS 10 E 55

BS 08 C3

BS 00 53

BS 18 E 58

Goosewing Grey
BS 10 A 05

RAL 9002

Heritage Green
RAL 6002

BS 10 C 31

BS 14 C 37

BS 12 B 17

Merlin Grey
BS 18 B 25

Moorland Green
BS 12 B 21

BS 10 B 19

Ocean Blue
BS 18 C 39

Olive Green
BS 12 B 27

Poppy Red
BS 04 E 53

Solent Blue
BS 18 E 53

Svelt Grey
BS 10 B 23

Tangerine Orange
BS 06 E 53

BS 04 C 39

Vandyke Brown
BS 08 B 29

BS 00 E 53

Wedgewood Blue
BS 18 C 37

RAL Colour
Over 100+ colours

*disclaimer - colours may vary to images shown on this website due to the nature of colour being replicated on a digital screen. We would always recommend requesting a sample before ordering.

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Plastisol Explained


  • Free Issue Panel Bonding
  • Sandwich Panels
  • Retail Facias and Shop Fronts
  • Sign Making
  • Rebated Trays
  • Flashing & Trims
  • Post Covers
  • Curtain Walling
  • Column Casing
  • Composite Panels
  • Infill Panels
  • Vision Panels
  • Wayfinding Systems
  • Aluminium Doors
  • Specific U Value Requirements
  • Patent Glazing
  • Architectural Panels
  • Flashing
  • Trims
  • Anti Vandal Boards


  • Polystyrene
  • Styrofoam
  • Polyfoam
  • Solid Core
  • Plywood (4mm or 9mm)
  • MDF (4mm or 9mm)

* Please note, these products are not fire rated.

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